Process Optimization Variables for Direct Metal Laser Sintering

Materials for Direct Metal Laser-sintering

Thermal Stresses in Direct Metal Laser Sintering

In Direct Metal Laser Sintering objects are created by sequential sintering loose metal powder particles by means of laser technology. When the laser sintering process involves temperature gradients, thermal stresses develop. Corresponding residual stresses induce warping of the densified structure leading to unacceptable tolerance losses. This paper examines the role of laser beam scan pattern...

Practical Issues in the Application of Direct Metal Laser Sintering

Direct Metal Laser Sintering (DMLS) was introduced to meet the objective of producing metal parts directly from CAD data. CRDM has accumulated six years of experience in applying this technique, mostly to prototyping parts for evaluation. For some applications, such as blow moulds, porosity generated in DMLS has proved to be beneficial, but for others a concession on tolerances or finish are ne...

Direct Laser Sintering of Ceramics

For more than one decade layer manufacturing technologies assist the development of new products. Due to a layer-wise build-up of a three-dimensional geometry, nearly every complex design is producible in a short period of time. Selective Laser Sintering is a powderbased technique to produce plastic prototypes (Rapid Prototyping) or metal mould inserts (Rapid Tooling). The laser sintering of ce...

Effects of Melt Pool Variables and Process Parameters in Laser Direct Metal Deposition of Aerospace Alloys

Despite considerable advances in of laser direct metal deposition (LDMD) process optimization, there is rather limited work reported on the effects of melt pool variables on the final deposit characteristics. This article considers the effects of process parameters and melt pool characteristics on the deposition of Inconel 718 powder on a Ti-6Al-4V thin wall. A 1.5kW diode laser and LDMD system...